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GEMET 209

IDENTIFICATION
Gemet 209

DESCRIPTION
A rutile coated electrode depositing austenitic / ferritic stainless steel weld metal with a ferrite content of approximately FN 40. The weld metal exhibits excellent tolerance to dilution from dissimilar and difficult to weld materials without hot cracking.

MECHANICAL PROPERTIES (RANGE)

TS (MPa) EL (%) (L=4D)
700 – 800 22 - 32

TYPICAL APPLICATIONS
Difficult to weld steels e.g. high carbon harden able tool, die and spring steels, 13 % Mn steels, free cutting steels, high temperature steels, dissimilar joints between stainless and high carbon steels, surfacing metal-to-metal areas, hot working tools, furnace components.
HARDNESS OF THE UNDILUTED WELD METAL : 180 - 240 Brinell
OUTSTANDING FEATURES
•    Spray type metal transfer.
•    Smooth weld bead, electrode does not get red hot.
•    Easy de-slagging.
•    Very low spatter loss, soft arc.
•    Excellent weld ability for all steels.
WELDING PROCEDURE
•    Clean weld area.
•    Bevel heavy sections.
•    Use recommended current.
•    Dry the electrodes at 200°C / 2 hrs.
•    Use short arc.
CORROSION RESISTANCE
Good resistance to sulphurous gases at high temperature. Good resistance to wet corrosion upto approximately 300°C.

PACKING PARAMETERS

Size (mm) Length (mm) Current Condition AC / DC (+/-) Amps Packing / Packet (kg) Packing / Box (kg)
2.5 350 65 - 80 2 2 x 5 = 10
3.15 / 3.20 350 70 - 110 2 2 x 5 = 10
4 350 110 - 150 2 2 x 5 = 10
5 350 160 - 210 2 2 x 5 = 10