logo-gee
GEMET 801

IDENTIFICATION
Gemet 801, ENi-1

CLASSIFICATION
AWS/SFA 5.11: ENi–1

DESCRIPTION
A special basic coated electrode depositing low carbon pure nickel weld metal, deoxidised and refined with about 1.5% titanium. The welds are porosity free. Pure nickel weld metals are sluggish which may lead to bead irregularities which in turn require ante -run dressing.

WELD METAL ANALYSIS (RANGE) %

C Fe Mn Si S P Ti Cu Al Ni
0.1 0.7 0.75 1.2 0.015 0.025 1.0 - 4.0 0.2 1 92
max max max max max max max max min

MECHANICAL PROPERTIES (RANGE)

TS (N/mm²) YS (N/mm²) EL (%) (L=4D)
410 - 510 220 - 300 20 - 28

TYPICAL APPLICATIONS

  • Joining pure nickel to itself for buffer layer and for cladding joint faces and flanges, tanks and vessels, process pipe work, heat exchangers.
  • In chemical plant : Salt production, chlorination and evaporation of caustic soda.
  • Used for equipment handling corrosive alkalies and halides.
  • For Joining low-alloy steels to Nickel-Copper alloys.

PROCEDURE

  • Clean the area to be welded thoroughly.
  • Use short arc with stringer bead.
  • Dry the electrodes at 250ºC for 2 hrs.

ASME IX QUALIFICATION : QW-432, F NO. 41

PACKING PARAMETERS

Size (mm) Length (mm) Current Condition Amps AC / DC (+/-) Packing / Packet (kg) Packing / Box (kg)
2.5 350 60 - 80 2 2 x 5 = 10
3.15 / 3.20 350 80 - 190 2 2 x 5 = 10
4 350 100 - 140 2 2 x 5 = 10