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GRIDUCT 108D2

IDENTIFICATION
Griduct 108D2, E 10018-D2

CLASSIFICATION
AWS/SFA 5.5: E10018D2, DIN 8556 ESY 6264 MnMoB,
BS 2493 (1985): 2Mn MoBH

DESCRIPTION
A basic coated hydrogen controlled electrode of high strength, low alloy steels. It deposits 1.8% Mn - 0.4% Mo weld metal which provides increased strength which ensures conformance to NACE requirements and high impact strength at subzero temperature. The deposited weld metal is of X-ray quality. Deposited weld metal has resistance to sulphide induced stress corrosion cracking in sour service and satisfy NACE MR-01-75 requirements.

WELD METAL ANALYSIS (RANGE) %

C Mn Si S P Ni Mo
0.05 - 0.15 1.65 - 2.00 0.20 - 0.8 0.03 max 0.03 max 0.90 max 0.25 - 0.45

MECHANICAL PROPERTIES (RANGE)

UTS (MPa) YS (MPa) EL (%) (L=4D) CVN Impact Value
      Temp Joules
690 min 600 min 16 min -30°C 48 - 100
      -51°C 27 min

TYPICAL APPLICATIONS
•    For welding low alloy steel AISI 4130, 4140 for the repair and fabrication of manganese molybdenum castings.
•    Pressure vessels, forgings, castings,
•    ASTM A 302 Grade B, ASTM A 336 Grade F 30
•    ASTM A 487 Class I N, I Q, 2N, 2Q, En 19
•    DIN 42CrMo4, 34CrMo4
•    For offshore oil head process pipe work and fittings
 
ASME SECTION IX QUALIFICATION : QW 432 F NO: 4, QW 442 A NO: 11
MICROSTRUCTURE : In SR condition, microstructure consists of tempered bainite.
DIFFUSIBLE HYDROGEN : Max. 5ml / 100 gm.
HARDNESS OF THE WELD METAL : 225 Brinell Max.
RECOMMENDED PREHEATING & INTERPASS TEMPRATURE : 93°C - 107°C

PWHT :
The PWHT requirements will depend on a number of factors including, base material, property requirements, and need to conform to NACE etc. Temperatures will normally be about 620°C.

WELDING POSITION :

PACKING PARAMETERS

Size (mm) Length (mm) Amps AC / DC (+) Packing / Box (kg) Packing / Box (Pcs)
2.5 350 60 - 95 5 x 4 = 20 160 x 4 = 640
3.15 / 3.20 450 80 - 120 5 x 4 = 20 110 x 4 = 440
4 450 130 - 180 5 x 4 = 20 70 x 4 = 280
5 450 160 - 220 5 x 4 = 20 45 x 4 = 180